Coverings of buildings with a roll roof are allowed to be designed both flat and with slopes.
Flat roofs are recommended to be used mainly in multi-span buildings without lanterns with internal gutters, with a developed network of engineering communications of large sections, located in a space limited
dimensions of load-bearing structures, as well as in cases where it is possible to reduce the cost of artificial ventilation in the summer due to a layer of water on the roof, which protects the production premises from overheating in summer.
For structural elements of rolled roofs, the following names are adopted:
- the base for the roof - flat or leveled (by grouting on the plates or screed on the insulation) rigid surface for gluing roll materials;
- the main waterproofing carpet - layers of roll materials that are glued to mastics on the planes of the roofs;
- additional waterproofing carpet - additional layers of roll material, which are glued to mastics to strengthen the main waterproofing carpet in valleys, at the places of abutment to walls, mines and other structural elements;
- protective layers - made of gravel embedded in the roofing mastic, which protect the waterproofing carpet from mechanical damage, weathering and increase the durability of the roofs.
Roll roofs, depending on the slope, are divided into flat with a slope of less than 2.5% and pitched with a slope greater than or equal to 2.5%. The largest slopes of the main slopes of rolled roofs should not exceed 25%.
Exceeding the slopes is allowed only when it is necessary to install the device in certain areas of the coating (for example, in the places where the roofs adjoin vertical walls, on the sides of the lamps, on the surface of the shells, etc.), provided that refractory adhesive mastics are used in these areas and, if necessary, additional fastening the rolled carpet to the base with nails and washers.
In the places where the roofing carpet adjoins vertical surfaces, transition sections with a slope of up to 100% (up to 45 °) should be provided.
Roofs made of roofing material on cold mastics should not be used with slopes of more than 10%.
Rolled roofs with more than four layers are used only in operated roofs or on roof sections (in places where equipment is installed, workplaces or walkways, etc.).
In the southern regions with a summer design temperature of the outside air (average temperature at 1 pm of the hottest month) of 25 ° C and higher in buildings for which the calculation of the thermal stability of attic roofs is required, to reduce the effect of solar radiation, rolled roofs can be cooled with water (irrigated or filled with a layer water 25-60 mm thick), or cover with protective layers of materials with increased reflectivity (for example, light-colored gravel, slabs of concrete, reinforced cement and other light materials).
Water drainage from the roofs of multi-span buildings of industrial enterprises with flat and pitched roofs, as a rule, is recommended to be provided through internal drains.
In buildings where internal gutters are not feasible for technical or economic reasons, the removal of water from the roofs should be provided for by external gutters or, in extreme cases, by eaves.
In flat roofs without lanterns with a building width of up to 72 w and the absence of storm sewers, external water drainage is allowed.
The type of roofs and drainage systems should be selected on the basis of a feasibility study and regulatory documents for the design of internal gutters.
To increase the operational reliability of roofs, it is recommended to reduce the number of places with structures passed through the roof (pipes, shafts, etc.) by combining these structures, if necessary, into separate sections or blocks.
In the working drawings, it is necessary to indicate the slopes of the roofs, the types and brands of mastics (if necessary, and the requirements for their antiseptic treatment), the type and brands of roll and other materials used for the construction of roofs and their structural parts (junctions, overhangs, etc.).
In order to avoid tears in the waterproofing carpet, the joints between the slabs (panels) of the coating should be filled with mortar, concrete on fine gravel or lightweight concrete.
In order to reduce the construction time, reduce the cost and increase the industrialization of roofing works, it is necessary to provide for the implementation of coatings from large-sized and complex panels that combine bearing and heat-insulating functions; In this case, it is advisable to stick one layer of waterproofing carpet on the coating slabs in the factory.
The joints between such slabs are filled with mortar or concrete and pasted over with strips of fiberglass or roofing material used for the roofing. The width of the strips should be 300-350 mm.
In places where expansion joints are installed in the load-bearing structures of coatings, roll roofs must be protected with compensators made of galvanized roofing steel, which must ensure the leak-proofness of the roof at the seam in case of temperature-sedimentary deformations of the coating.
In order to prevent the possibility of the formation of defects in roll roofs in the form of swelling, folds and ruptures along the folds, which usually appear at high humidity of the insulation, mainly due to insufficient vapor barrier of coatings.
Vapor barrier, if it is required by the project, as a rule, should be made of roofing materials and mastics adopted for the construction of a waterproof carpet.
As a vapor barrier in coatings made of slabs (panels) of cellular or lightweight concrete, the inner surface of the slabs is painted with enamels, oil and other resistant paints according to appropriate preparation. It should be borne in mind that the paint vapor barrier on the surface of the coating slabs should be periodically renewed.
In places of abutment to vertical surfaces, the layers of the glued vapor barrier should be raised to a height equal to the thickness of the insulation, and in the places of expansion joints, vapor insulation should overlap the edges of the lower compensator.
Thermal insulation of coatings, as a rule, should be performed from inorganic slab materials (expanded clay concrete, aerated concrete, foam concrete, gas glass, foam glass, perlite concrete, vermiculite concrete, foam and gas silicate, foam and gas silicite, rigid mineral wool slabs, etc.) less than 6 kg / cm2.
Loose thermal insulation materials (pumice, tuff, expanded clay, perlite, vermiculite, etc.) are allowed for use in limited areas of coverage.
The use of non-rigid insulation is allowed only with appropriate justification and provided that only rot-resistant materials are used for these purposes and taking into account possible changes in the physical and technical qualities of the insulation during operation.
To protect the glued vapor barrier from damage, plate heat-insulating materials should be laid on hot roofing mastics. It is allowed to lay panel materials on a layer of dry fine-grained sand up to 10 mm thick.
Flat roofs should have a four-layer waterproofing carpet made of tar or rot-resistant bituminous materials and a protective layer of gravel embedded in tar or antiseptic bitumen mastic.
The waterproofing carpet of flat operated roofs should be made of five layers of tarp or rot-resistant bitumen roofing materials. It is recommended to arrange protective layers mainly with the use of board materials.
Pitched roll roofs should have a three- or two-layer waterproofing carpet with protective layers of gravel embedded in the roofing mastic (with a slope of up to 10%), or with the use of armored roofing material (with large slopes).
The choice of roof design, depending on the slope and the roll materials used, should be made taking into account the data given in table. 135. It should be borne in mind that protective layers of gravel embedded in roofing mastics increase the operational reliability and durability of roofs made of roll materials.
Sections of valleys of pitched roofs in width: from 1.5 to 2 m should be reinforced with a sticker of two additional layers of roofing material and protected from above with a layer of gravel embedded in hot roofing mastic.
At the junctions of roofs to parapets, walls, shafts and other structural elements, the main layers of the waterproofing carpet must be brought to the top of the transitional sloped sides and fixed there with roofing galvanized nails every 200-250 mm.
The main waterproofing carpet at the junctions should be reinforced from above by gluing layers of additional waterproofing carpet on mastics with increased heat resistance. The number of layers of the additional waterproofing carpet should correspond to the number of layers of the main waterproofing carpet.
The upper edge of the additional waterproofing carpet at the junctions to walls, parapets and other protruding structural elements should be fixed to nailed concrete or to antiseptic wooden slats, galvanized with roof nails every 200-250 mm at a height of 250 mm from the base of the roof, and on roofs filled with water , - at a height of 300 mm.
The edge should be protected from above from water infiltration with tiles made of concrete, reinforced cement or textures made of galvanized roofing steel, aluminum or polyvinyl chloride.
Parapet concrete slabs must be fixed to the walls (for example, with metal pins). In the places where the roofs adjoin, the first layer of the additional waterproofing carpet must be covered with the main waterproofing carpet by at least 150 mm.
Each subsequent layer of the additional waterproofing carpet must overlap the underlying one by at least 100 mm and adhere to the main waterproofing carpet.
An additional waterproofing carpet at the junctions of pitched roofs must completely overlap the transition edge.
In places of passage through the coatings of cylindrical pipes, pipes of cast iron, galvanized roofing steel or polyvinyl chloride with a height of 200-300 mm with flanges should be installed.
When draining water from roofs on flat roofs, water intake funnels should be placed along each row of columns, and on pitched roofs in lowered areas.
The system of internal gutters includes water intake funnels, outlet pipelines, risers and outlets into the storm or industrial (withdrawing conditionally clean water) sewerage system or into open outlets to the surface of the earth: trays and cuvettes.
Internal drainage networks are not allowed to be combined with fecal sewerage.
When installed on pitched and flat, unexploited roofs, the funnels of internal gutters must have water intake hoods with a blank cover.
The required water level on water-filled roofs is maintained by installing removable overflow pipes at a given height. In this case, the greatest throughput of the funnel is ensured by installing a blind cover 5-10 mm below the upper part of the overflow pipe (water horizon).
If a flat roof is divided by expansion joints or dividing walls into separate compartments (cards), then each compartment should have at least two water intake funnels with a compartment area of not more than 700 mg.
For expansion joints of pitched roofs, funnels should be installed on both sides of the joint. The connection of these funnels to one riser or to a common suspension line is allowed only with the installation of compensating joints that ensure tightness and elasticity of the connection.
The waterproofness of rolled roofs in the places of installation of drainage funnels should be ensured by gluing layers of the main waterproofing carpet on the flange of the bowl of the funnel and strengthening these layers:
- by sticking a layer of fiberglass or burlap;
- gluing two layers of roofing material;
- installation of a pressure ring on hot or cold roofing mastic;
- the device of protective layers of gravel embedded in hot mastic.
In buildings with free discharge of water from the roof, to prevent soaking of the walls, the eaves should be at least 450 mm.
To prevent overloading of the bearing structures of the coatings, which is observed in winter, it is not allowed to discharge water from those places of the roofs on which snow melts due to the internal heat of buildings, to areas where thawing does not occur or is less intense.
External drainage of water from flat roofs of buildings without lanterns is allowed in the absence of rainwater drainage on the territory of enterprises and the width of the building is not more than 72 m.
In unheated buildings with combined coatings, the internal drainage of water from the coatings is allowed to be used in the presence of production heat, providing a positive temperature in the building, or special heating of drain funnels and pipes. Internal drainage is not recommended for buildings with load-bearing wooden or metal-wooden roof structures. In heated buildings with combined coatings, it is necessary to design, as a rule, an internal drainage of water from the coatings.
In buildings up to 72 mm wide and up to 10 m high, with appropriate justifications, it is allowed to design an external water drain.
In buildings with internal gutters, the use of external water drainage from extreme spans or from higher middle spans is not recommended, with the exception of water drainage from lanterns.
The total length of one or several roof slopes with a slope to one side with an external drainage of water in heated buildings with a combined coating should not exceed 36 liters, and in unheated buildings - 50 m.
When designing an internal drainage of water from pitched roofs, it is necessary:
- the calculated value of the deflection of the supporting structures of the valleys should be taken no more than 1/200 for wooden floors and 1/400 for reinforced concrete;
- the longitudinal slopes of the valleys to the water intake funnels should be at least 1% for wooden floors and 0.5% for reinforced concrete;
- the distance between the funnels along the valleys should be no more than 24 m with wooden floors and 48 m with reinforced concrete;
- at the intersection of the roof with a fire wall, funnels should be placed on both sides of this wall, it is not allowed to pass water through the holes in the fire wall;
along the perimeter of the covering, arrange a parapet with a height of at least 250 mm above the level of the highest point of the valley.
When designing an organized drainage of water from coatings by means of gutters and external downpipes, the following guidelines must be observed:
- the slope of the roof at the locations of the wall gutters must be at least 15%;
- longitudinal slope of gutters - at least 2%;
- gutter depth - not less than 120 mm;
- distance between drainpipes - no more than 24 m;
- the cross-sectional area of the drainpipes must be taken at the rate of 1.5 cm2 of the cross-section of the drainpipe per 1 m2 of the roof area.
When the height of the slopes in the coating is more than 4 m, the strip of the lower roofing 2 w wide from the wall should be protected from the impact of falling water and pieces of ice by laying protective gratings, slabs or gravel backfill. In places where water is discharged from an elevated part of buildings, an additional layer of rolled roofing material must be glued to the lower rolled roofs, regardless of the laying of protective gratings or slabs on them.
Water drainage from skylights with vertical glazing with a skylight cover width of more than 12 m and with sloped glazing with a canopy cover width of more than 9 m (in buildings with internal drainage of water from the roofs) must be designed internally.
In case of external drainage of water, it is recommended to use ventilated cornices near external walls and lanterns in heated buildings.